Getting Marketing and Manufacturing Teams to Communicate: Four Keys to Success

If product launch and ongoing production and marketing activities are to succeed, Manufacturing and Marketing teams must be on the same page. Todd Applebaum and Joan Bramer of Maxiom Group (www.maxiomgroup.com) discuss how to make it happen.

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By Todd Applebaum, vice president, Strategy & Operations, and Joan Bramer, director, Commercial Launch and Marketing Services, Maxiom Group (www.maxiomgroup.com)

As life sciences companies commercialize new products, a high degree of coordination is required between a broad range of supporting functions. Too often, however, there are large communications gaps between two groups critical to the success of the launch, Marketing and Manufacturing.

Both play important, but very distinct, roles in the preparations for launch and can easily become out of alignment with each other. Marketing professionals often do not fully realize the complexity and timelines required for manufacturing and supply. Manufacturing, on the other hand, may not appreciate the significant uncertainties faced in developing the market or the impact effective marketing campaigns can bring.

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From our work with life sciences companies commercializing new products, here are several examples where communication is critical between these two groups and where it can easily break down. Making the effort and leveraging the expertise each party brings to the table can lead to a real sustainable competitive advantage. 

Forecasting

The process of forecasting, while portrayed as a scientific process based on market research and customer data from credible sources, is still very dependent on many uncertainties in the market and regulatory environment, as well as other factors well outside the control of Marketing. The resulting forecast, typically represented as a series of point targets over time, does not overtly reflect these uncertainties or the range of potential outcomes that went into its determination.

Manufacturing, as a result, has historically made forecast adjustments on their own to account for potential manufacturing timelines and supply variabilities. With the two groups working to different projections, excess product or product shortages are common and launch plans can be jeopardized. 

For Marketing it is important to understand the long lead times for critical manufacturing and supply activities, and the necessity of having early indicators of demand. Rather than waiting for a “firm” forecast to be formalized and shared with the organization, Manufacturing must plan capacity and target yields well in advance of launch. This is even more important today since many APIs and drug products are outsourced to contract manufacturers (CMO). Capacities and quantities, as well as flexibility in run sizes are important aspects of CMO contracts that must be negotiated often 2-3 years prior to launch. 

Manufacturing, on the other hand, needs to consider the real market and regulatory uncertainties as they develop supply plans and establish infrastructure. While they may not need to know the details of various marketing campaigns, Manufacturing should understand the range of potential demand outcomes that can result from the combination of marketing tactics and market uncertainties. This will help to define the degrees of flexibility that must be considered in designing the supply network or contracting for outsourced production.

The key is to share forecast information early and often, and not just the final “number”.  When Marketing and Manufacturing jointly discuss and understand the demand and supply assumptions that are being made and the important uncertainties that still exist, they are both best prepared to react to potential changes in market conditions.  When both departments communicate effectively, they can put parameters around the surprises that can occur, whether the surprise is from a production delay, an unexpected regulatory or labeling change, a new competitor’s launch, or a reimbursement change.

Packaging Design

In many cases we see, packaging is overlooked by Marketing until late in a product’s Phase III trials, leaving professionals within the manufacturing group to make commercial packaging decisions 12 -18 months earlier. While these packaging professionals usually have some basic understanding of marketing directions, early decisions on package form can be driven primarily by stability, storage, and handling considerations, with little guidance on the needs of patients and physicians in using the drug. As a result, assumptions and decisions made without market input often must be reworked later in the process.

However, as marketers understand, packaging and delivery mechanisms are a key component of a product’s success in the market, and can be a source of competitive advantage. From patients with “needle phobia” looking for auto-inject pens, to blister packaging that helps to ensure compliance, to easy-open and dispense containers for geriatric patients, packing selection can provide consistency in messaging/branding, and make a difference in satisfying unmet market needs. Conversely, poorly designed packaging can lead to a lack of market acceptance, difficulty using the product, decreased sales, and an opportunity for competition to enter the market. When Marketing isn’t involved early enough, assumptions are made and often rework results, or you’re stuck with suboptimal packaging.

As a consequence, it is important for Marketing to get involved early in the packaging conversation.  Manufacturing should ensure that input on customer and physician needs is taken into consideration when they begin planning for commercial packaging. Effective collaboration to incorporate both supply and market considerations can reduce supply costs and bring a decisive edge to the marketing of the product. Later, after the package form is determined, continued interaction on trade dress will help to ensure consistency in branding.

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